Kunshan Bechur Crane Electric Co., Ltd.Shanghai-region manufacturer · Approx. 60 km to Shanghai PortJone.Zhao@bc-crane.com
Product Series

Product Details

Rail-Mounted Electric Transfer Carts

100 Ton Rail Electric Transfer Cart

BECHUR HEAVY-DUTY RAIL TRANSFER SOLUTION 100-Ton Batter […]

Model
RGV
Rated Capacity
100T
Power / Drive
Storage Battery
Travel Speed
0~20m/min
Capacity, deck size, power supply, steering, controls and safety systems can be configured for the actual application.
Technical Overview

Key Specifications

ModelRGV
Rated Capacity100T
Power / DriveStorage Battery
Travel Speed0~20m/min
Product Description

Features, Configuration & Applications

BECHUR HEAVY-DUTY RAIL TRANSFER SOLUTION

100-Ton Battery-Powered Rail Transfer Cart

A heavy-duty rail-guided material handling solution designed for safe, stable and efficient transportation of oversized industrial loads along fixed routes inside factories, warehouses and production facilities.

100 Tons Rated Load Capacity
1–350 Tons Custom Capacity Range
0–20 m/min Adjustable Speed
Rail Guided Stable Fixed-Route Travel

Product Introduction

The BECHUR 100-ton battery-powered rail transfer cart is a heavy-duty industrial transport vehicle specially designed for moving oversized and high-value materials along fixed rail routes inside factories.

The cart uses a high-capacity battery system as its power source and does not require a trailing power cable during operation. It can transport loads of up to 100 tons safely and steadily over medium- and long-distance routes.

Its reinforced steel structure, heavy-duty rail wheels and high-torque drive system provide stable load distribution, smooth starting and reliable braking under full-load operating conditions.

Wireless remote control and wired pendant control are available, allowing operators to control the vehicle from a safe position and improving internal logistics efficiency.

Stable transportation of loads up to 100 tons
Battery-powered operation without trailing cables
Reinforced frame for long-term heavy-duty use
Customized platform dimensions and rail gauge
Product Photograph

100-Ton Battery-Powered Rail Transfer Cart

BECHUR 100-ton battery-powered rail transfer cart
Product Features

Designed for Heavy-Duty Industrial Transportation

01

Heavy-Duty Steel Frame

The reinforced cart body is manufactured from thickened structural steel plates. The frame distributes heavy loads evenly and resists bending and deformation during long-term full-load operation.

02

High-Torque Drive System

High-power motors and industrial reduction gearboxes provide strong starting torque, smooth acceleration and stable travel under heavy-load conditions.

03

High-Capacity Battery System

The battery-powered design eliminates trailing cables and provides flexible operation along the rail route. Lithium and lead-acid battery options are available.

04

Heavy-Duty Rail Wheels

Heat-treated forged or cast-steel wheels provide high load capacity, excellent wear resistance and stable operation on industrial rails.

05

Dual Control System

Wireless remote control and wired pendant control are available for convenient operation, precise positioning and improved operator safety.

06

Multiple Safety Protection

Standard and optional safety devices include emergency stop switches, audible and visual alarms, limit switches, obstacle detection and automatic braking.

Product Advantages

Reliable Heavy-Load Material Handling

01

High Load Capacity

The reinforced structure is designed for 100-ton rated loads and can be customized for heavier or specially distributed industrial loads.

02

Stable Fixed-Route Travel

Rail-guided operation ensures accurate travel direction, stable movement and reliable positioning between designated production areas.

03

Low Operating Noise

Electric motor drive provides smooth and low-noise operation, reducing vibration during the transportation of large or precision workpieces.

04

Low Maintenance Cost

The modular drive, battery and electrical systems are convenient to inspect and maintain, helping reduce downtime and long-term operating costs.

05

Flexible Customization

Load capacity, platform dimensions, rail gauge, speed, battery configuration, control method and safety devices can be customized.

06

Improved Logistics Efficiency

Remote-control operation and stable heavy-load transportation reduce dependence on forklifts and manual handling.

Product Parameters

100-Ton Rail Transfer Cart Specifications

Rated Load Capacity
100 tons
Custom Load Range
1–350 tons
Platform Size
Customized according to load and site requirements
Operating Speed
0–20 m/min, adjustable
Power Supply
Battery powered
Battery Type
Lead-acid battery or lithium battery
Control Method
Wireless remote control + wired pendant
Travel Direction
Forward and reverse along fixed rails
Safety Devices
Audible and visual alarm + emergency stop + automatic braking
Operating Endurance
Approximately 4–6 hours under full load
Rail Gauge
Customized according to workshop requirements
Cart Body Color
Customized according to customer requirements

Specifications are for reference only. Load capacity, platform size, rail gauge, operating speed, battery system and safety devices can be customized according to actual project requirements.

Customer Case

Customized 100-Ton Heavy Material Transfer Solution

BECHUR 100-ton rail transfer cart customer case
Application Scenarios

Heavy Material Handling Across Industries

The 100-ton rail transfer cart is designed for industrial applications requiring stable transportation of oversized, heavy and high-value materials along fixed routes.

01

Heavy Machinery Manufacturing

Used to transport large machine tools, castings, forgings, welded structures and heavy mechanical components between production areas.

02

Steel and Metallurgy

Suitable for transporting steel plates, coils, billets, ingots, molds and other heavy metal materials.

03

Mold and Die Industry

Used for transferring large injection molds, stamping dies, casting molds and other heavy production tooling.

04

Shipbuilding Industry

Used to transport large steel structures, ship sections, equipment modules and heavy components inside shipyards.

05

Power and Energy

Suitable for transporting transformers, generators, turbine components and other heavy power equipment.

06

Warehousing and Logistics

Used for internal transportation of oversized cargo, heavy equipment and large industrial assemblies.

07

Rail Transit

Used to transport bogies, wheelsets, vehicle bodies and large rail-transit components between workstations.

08

Aerospace Industry

Suitable for stable transportation of aircraft tooling, large assemblies and high-value aerospace components.

09

Port and Terminal Operations

Used for transferring heavy cargo, equipment and industrial materials in port production and maintenance areas.

10

Customized Industrial Applications

Heat-resistant, explosion-proof, waterproof, corrosion-resistant and automated configurations can be provided for special working environments.

BECHUR rail transfer carts can be customized according to the customer’s load dimensions, load distribution, workshop layout, rail specifications, operating frequency and automation requirements. Optional configurations include hydraulic lifting, cable reel power, low-voltage rail power, PLC control and integration with automated production systems.
BECHUR rail transfer cart manufacturer
About BECHUR

Professional Heavy-Duty Rail Transfer Cart Manufacturer

BECHUR specializes in the design and manufacture of rail-mounted electric transfer carts and customized heavy-duty material handling equipment.

Our products include battery-powered rail transfer carts, low-voltage rail-powered carts, cable-powered transfer carts, lifting transfer carts, explosion-proof carts, ladle cars and coil transfer carts.

Each solution can be designed according to the customer’s load capacity, material dimensions, rail route, operating environment and production requirements.

Buyer Questions

Frequently Asked Questions

What information is needed for an accurate quotation?

Provide the load weight and dimensions, required deck size, travel route, duty cycle, floor or rail condition, working environment and preferred control method.

Can this product be customized?

Yes. Capacity, deck structure, power supply, steering, controls and safety devices can be engineered around the confirmed application.

What documentation is supplied?

Documentation can include operating instructions, electrical information, maintenance guidance and agreed project drawings. Confirm the required document package during quotation.

Request a Configuration

Discuss This Product With an Engineer

Reference the product above and add your actual load, route and operating conditions. The team will review the application before recommending a configuration.

Required fields

International enquiries are normally reviewed within one business day.
Quick Project Enquiry

Discuss Your Transfer Requirement

Share your load, route and operating conditions. The BECHUR project team will review a suitable transfer-cart or heavy-duty AGV configuration.

Trackless CartsCustom 1–200 t
Rail Transfer CartsCustom 1–350 t
Heavy-Duty AGVsCustom 5–600 t

International enquiries are normally reviewed within one business day.

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